Prime Energy Contract Services
248-710-2781
US
Battery manufacturing floor with conveyor line, cell stacking area, robotic arms behind safety fencing, and pallet racking under industrial lighting

Thermal Services

Thermal Management & Cooling

Engineered thermal management and cooling solutions designed to control heat, protect battery performance, and support stable operation across demanding energy systems.

Custom solutions for thermal control, cooling integration, and scalable deployment

Build Stronger Thermal Control with Cooling and Heat Management Expertise

We help manufacturers and product teams define cooling strategies, thermal pathways, interface materials, airflow or liquid concepts, sensor placement, and system layouts that support battery stability under real operating conditions.

From module-level heat control to full pack thermal coordination, our approach focuses on performance, protection, manufacturability, and dependable operation across prototype, pilot, and production-ready battery systems.

Mobility Platforms
Industrial Equipment
Energy Storage Systems

Cooling Ready

Supports passive, air, and liquid-cooled system strategies

Heat Control

Improve stability during charge, discharge, and heavy duty cycles

Pack Integrated

Thermal layouts aligned with real module and pack architecture

Scale-Up Focus

Designed for concept, validation, pilot builds, and production paths

Comprehensive Thermal Management and Cooling Design Built for Real Battery Performance

Our approach helps teams manage heat earlier in the design process, improving system stability, battery protection, and long-term readiness for real manufacturing and deployment.

Cooling Strategy Development

Define passive, air-cooled, or liquid-cooled approaches based on battery format, duty cycle, thermal load, and system packaging constraints.

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Module & Pack Integration

Align cooling systems with module compression, enclosure packaging, electrical layouts, and larger battery pack architecture requirements.

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Sensor & Monitoring Support

Plan temperature sensing locations and thermal monitoring relationships that improve visibility across modules, packs, and complete battery systems.

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Prototype & Validation Support

Support early-stage builds with thermal design direction that improves testing, cooling verification, and performance learning before scale-up decisions.

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Production-Aware Cooling Design

Help shape thermal solutions that are practical for assembly, integration, serviceability, and transition into pilot and production-ready battery systems.

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Standards Customers Often Prepare For

Prime Energy does not certify packs, modules, or systems. We can help you prepare documentation, test readiness, and design decisions for a third-party certification program. Listing a standard here does not mean we perform that lab test or hold that listing.

  • UL 1973 — Packs and systems used in stationary energy storage and motive auxiliary power applications.
  • UL 2580 — Packs and modules used in electric vehicle applications.
  • UL 2271 — Batteries used in light electric vehicle applications such as smaller mobility platforms and support vehicles.
  • IEC 62133-2 — Portable sealed secondary cells and batteries used in portable applications.
  • IEC 62619 — Secondary cells and batteries used in industrial applications, including many larger pack and stationary use cases.
  • IECEE CB Scheme — A global scheme for accepting IEC test reports. We can help you prepare; a third-party issues the report.
  • UL 9540 — System-level listing path for complete energy storage systems and equipment, often relevant when a pack is part of a larger ESS.
  • UL 9540A — Fire test method commonly used to evaluate thermal runaway fire propagation behavior in battery energy storage systems.
  • UN 38.3 — Transport testing required for shipping cells and batteries; this is a transportation requirement rather than a product safety listing.