Cooling Ready
Supports passive, air, and liquid-cooled system strategies
Our Expertise
Build Stronger Thermal Control with Cooling and Heat Management Expertise
We help manufacturers and product teams define cooling strategies, thermal pathways, interface materials, airflow or liquid concepts, sensor placement, and system layouts that support battery stability under real operating conditions.
From module-level heat control to full pack thermal coordination, our approach focuses on performance, protection, manufacturability, and dependable operation across prototype, pilot, and production-ready battery systems.
Mobility Platforms
Industrial Equipment
Energy Storage Systems
Heat Control
Improve stability during charge, discharge, and heavy duty cycles
Pack Integrated
Thermal layouts aligned with real module and pack architecture
Scale-Up Focus
Designed for concept, validation, pilot builds, and production paths
Thermal Management Services
Comprehensive Thermal Management and Cooling Design Built for Real Battery Performance
Our approach helps teams manage heat earlier in the design process, improving system stability, battery protection, and long-term readiness for real manufacturing and deployment.
Cooling Strategy Development
Define passive, air-cooled, or liquid-cooled approaches based on battery format, duty cycle, thermal load, and system packaging constraints.
Learn MoreThermal Pathway Design
Develop cooling plate layouts, channel concepts, interface materials, and heat transfer strategies that support more stable battery operation.
Learn MoreModule & Pack Integration
Align cooling systems with module compression, enclosure packaging, electrical layouts, and larger battery pack architecture requirements.
Learn MoreSensor & Monitoring Support
Plan temperature sensing locations and thermal monitoring relationships that improve visibility across modules, packs, and complete battery systems.
Learn MorePrototype & Validation Support
Support early-stage builds with thermal design direction that improves testing, cooling verification, and performance learning before scale-up decisions.
Learn MoreProduction-Aware Cooling Design
Help shape thermal solutions that are practical for assembly, integration, serviceability, and transition into pilot and production-ready battery systems.
Learn MoreStandards Customers Often Prepare For
The programs below are common lithium battery certification and test pathways. Prime Energy can help customers prepare documentation, test readiness, and pack design decisions aligned to these standards. Listing these standards does not mean Prime Energy or every completed battery assembly currently holds these certifications.
- UL 1973 — For lithium battery packs and systems used in stationary energy storage and motive auxiliary power applications.
- UL 2580 — For lithium battery packs and modules used in electric vehicle applications.
- UL 2271 — For lithium batteries used in light electric vehicle applications such as smaller mobility platforms and support vehicles.
- IEC 62133-2 — For portable sealed secondary lithium cells and batteries used in portable applications.
- IEC 62619 — For secondary lithium cells and batteries used in industrial applications, including many larger pack and stationary use cases.
- IECEE CB Scheme — A global certification pathway that helps support international acceptance of test reports and certificates for applicable IEC battery standards.
- UL 9540 — System-level listing path for complete energy storage systems and equipment, often relevant when a battery pack is part of a larger ESS.
- UL 9540A — Fire test method commonly used to evaluate thermal runaway fire propagation behavior in battery energy storage systems.
- UN 38.3 — Transport testing required for shipping lithium cells and batteries; this is a transportation compliance requirement rather than a product safety listing.